$4450
$3560
The mass flow controller market size is projected to reach US$ 1.70 billion by 2031 from US$ 1.16 billion in 2024. The market is expected to register a CAGR of 5.8% during 2025–2031.
Mass Flow Controller Market Analysis
A mass flow controller is a flow control device that monitors mass flow and automatically regulates it to a predetermined flow rate. Fluids can be measured using two methods: mass flow (weight) and volume flow. Mass flow controllers can precisely monitor and control mass flow despite temperature and pressure changes. As a result, mass flow controllers are commonly utilized in semiconductor manufacturing processes, analytical equipment, and other applications that demand excellent repeatability and accuracy. Thermal and Coriolis sensors are most commonly used to monitor mass flow. Thermal sensors monitor mass flow by detecting temperature variations in response to fluid flow. Coriolis sensors detect the Coriolis force generated by fluid vibration and use it to calculate mass flow. The method should be chosen based on the fluid (gas or liquid) and the conditions of use. Industries such as semiconductor, oil & gas, chemical, pharmaceutical & healthcare, and food & beverages are highly adopting mass flow controllers for measuring, controlling, and maintaining stable flow under varying process environments.
Mass Flow Controller Market Overview
The growing industrial expansion, increasing research and development activities to explore mass flow controller use in coating applications, and rising focus of manufacturers on product development are among the main factors driving the demand for mass flow controllers. The growing demand for mass flow controllers with EtherCAT and CAN connectivity and the rising requirement for precision across industries are fueling the market growth. Technological advancements, the rising demand for digital mass flow controllers, and manufacturers' focus on developing customized mass flow controllers are expected to create lucrative opportunities in the market during the forecast period. Further, industrial demand for miniaturized products, development of ultra-thin mass flow controllers, and evolution of next-generation mass flow controllers are expected to generate future growth opportunities in the market.
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Mass Flow Controller Market: Strategic Insights
Market Size Value in US$ 891.8 Million in 2017 Market Size Value by US$ 1,588.0 Million by 2025 Growth rate CAGR of 8.29% from 2018-2025 Forecast Period 2018-2025 Base Year 2018
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Mass Flow Controller Market Drivers and Opportunities
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Mass Flow Controller Market: Strategic Insights
| Market Size Value in | US$ 891.8 Million in 2017 |
| Market Size Value by | US$ 1,588.0 Million by 2025 |
| Growth rate | CAGR of 8.29% from 2018-2025 |
| Forecast Period | 2018-2025 |
| Base Year | 2018 |
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Market Drivers:
Focus of Manufacturers on Exploring Mass Flow Controllers Usage in Coating Application
Mass flow controllers are widely used for accurate gas flow control in semiconductor production and testing.Demand for Mass Flow Controllers with EtherCAT and CAN Connectivity
Mass flow controllers are critical for accurate gas flow control in semiconductor fabrication, burners, and other applications.Increasing Focus of Manufacturers on Innovative Product Development
Mass flow controllers (MFCs) play a critical role in enabling precise control of fluid flow across various industrial applications.Growing Semiconductor Industry
The increasing chip production drives the demand for precise gas flow control.
Market Opportunities:
Rising Demand for Digital Mass Flow Controllers
Industries demand digital mass flow controllers owing to their precision, dependability, and flexibility in meeting modern industrial automation requirements.Integration with IoT and Smart Sensors
Smart MFCs offer remote monitoring and predictive maintenance potential.Adoption in Medical and Biotechnology Applications
MFCs are used for gas flow control in diagnostics and drug production.Customization and Miniaturization of MFCs
Tailored solutions for specific industries create niche opportunities.
Mass Flow Controller Market Report Segmentation Analysis
The mass flow controller market is divided into different segments to give a clearer view of how it works, its growth potential, and the latest trends. Below is the standard segmentation approach used in most industry reports:
By Offering:
Low
Low flow rates in mass flow controllers refer to the precise regulation of small quantities of gas or liquid, typically in the range of milliliters per minute or less.Medium
Medium flow rates managed by mass flow controllers usually cover a moderate range, often from a few standard cubic centimeters per minute (sccm) to several liters per minute.High
These mass flow controllers control high flow rates as they are capable of handling large amounts of gases or liquids, often tens or hundreds of liters per minute.
By Sensor Technology:
Coriolis Mass Flow
Coriolis mass flow sensors measure mass flow directly by measuring the deflection of a vibrating tube when fluid travels through the tube. The deflection is a result of the Coriolis effect.Thermal Mass Flow
Thermal mass flow sensors determine mass flow rate by measuring the heat carried away by a gas or liquid flowing over a heated element.Differential-Pressure Mass Flow
Differential-pressure (DP) mass flow sensors use pressure drop across an existing obstacle to determine flow rate, which is frequently combined with temperature and pressure adjustment for mass flow calculation.
By Application:
- Semiconductors
- Food and Beverage Industry
- Chemicals
- Pharmaceutical and Healthcare Industry
- Oil and Gas
- Others
By Geography:
- North America
- Europe
- Asia Pacific
- Latin America
- Middle East & Africa
The mass flow controller market in Asia Pacific is expected to witness the fastest growth, owing to rapid industrialization, expanding manufacturing sectors, and increasing adoption of automation across emerging economies such as China and India.
Mass Flow Controller Market Report ScopeMass Flow Controller Market Share Analysis by Geography
The market in Asia Pacific is expected to grow the fastest in the next few years. Emerging markets in South and Central America and the Middle East and Africa also offer many untapped opportunities for mass flow controller providers to expand.
The mass flow controller market grows differently in each region. Industrial growth in sectors such as oil & gas, chemicals, and mining, along with increasing automation, drives the demand for precise flow control solutions. Below is a summary of market share and trends by region:
1. North America
Market Share:
Holds a significant portion of the global marketKey Drivers:
- Advanced semiconductor research and development and manufacturing
- Strong biotechnology and pharmaceutical sectors
- Adoption of Industry 4.0 technologies across industries
Trends:
Integration of MFCs with AI, IoT, and cloud-based analytics
2. Europe
Market Share:
Substantial share due to the presence of established industrial automation and pharma sectorsKey Drivers:
- Strict environmental regulations promoting emission monitoring
- Investments in green energy technologies such as hydrogen and solar
Trends:
Demand for highly customized, miniaturized MFCs
3. Asia Pacific
Market Share:
Fastest-growing region with a rising market share every yearKey Drivers:
- Rapid semiconductor manufacturing expansion (especially in China, South Korea, and Taiwan)
- Strong growth in electronics, chemical processing, and pharmaceuticals sectors
- Government push for industrial automation and smart factories
Trends:
Local production and research and development initiatives to reduce import dependence
4. South and Central America
Market Share:
Growing market with steady progressKey Drivers:
- Expansion in the oil & gas, chemicals, and mining industries
- Gradual shift toward industrial automation and safety compliance
Trends:
Growing adoption of MFCs in environmental monitoring and gas analytics
5. Middle East and Africa
Market Share:
Although small, it is growing quicklyKey Drivers:
- Large-scale petrochemical and oil & gas infrastructure projects
- Rising interest in clean energy (e.g., hydrogen, solar)
Trends:
Use of MFCs in water treatment and gas distribution systems
Mass Flow Controller Market Players Density: Understanding Its Impact on Business Dynamics
High Market Density and Competition
Competition is strong due to the presence of established players such as Horiba Ltd, Sensirion Holding AG, and Teledyne Technologies Inc. Regional and niche providers such as Dwyer Instruments, Inc.; Avantor Inc; and MKS Instruments Inc are also adding to the competitive landscape across different regions.
This high level of competition urges companies to stand out by offering:
- Smart MFCs with advanced diagnostics
- Thermal MFCs for general industrial applications
- Digital, high-accuracy MFCs
- Miniaturized MFCs for compact systems
Opportunities and Strategic Moves
- MFCs are used for gas flow control in diagnostics and drug production.
- Tailored solutions for specific industries create niche opportunities.
- Rising hydrogen use fuels the need for accurate gas flow control.
Major companies operating in the mass flow controller market are:
- Horiba Ltd
- Sensirion Holding AG
- Teledyne Technologies Inc
- Brooks Instrument
- Parker Hannifin Corp
- Azbil Corp
- Axetris AG
- Dwyer Instruments, Inc.
- Avantor Inc
- MKS Instruments Inc
Disclaimer: The companies listed above are not ranked in any particular order.
Other companies analyzed during the course of research:
- Bronkhorst High-Tech B.V.
- Sierra Instruments
- Aalborg Instruments
- Fujikin Incorporated
- Azbil Corporation
- Sensirion AG
- Burkert Fluid Control Systems
- Hitachi Metals
- Omega Engineering
- Voegtlin Instruments GmbH
- Alicat Scientific
- DKK-TOA Corporation
- Linseis Messgeraete GmbH
- Kofloc
- KROHNE Group
Mass Flow Controller Market News and Recent Developments
The HORIBA Group's Malaysian subsidiary, Horiba Malaysia Sdn Bhd, is scheduled to move from the state of Penang to a newly established production base.
As per the press release by the HORIBA Group, the HORIBA Group's Malaysian subsidiary Horiba Malaysia Sdn Bhd is scheduled to move from the state of Penang to a newly established production base in the neighboring state of Kedah and start full-scale operations there in January 2026.Sensirion Holding AG offers its SFC5300, SFC5400, and SFC5500 mass flow controllers, which are designed for high accuracy, long-term stability, and versatility across industrial, medical, and analytical applications.
In June 2022, Sensirion Holding AG offered its SFC5300, SFC5400, and SFC5500 mass flow controllers. These controllers are designed for high accuracy, long-term stability, and versatility across industrial, medical, and analytical applications. They utilize Sensirion's proprietary CMOSens MEMS technology and offer features such as multi-gas calibration, a wide dynamic measurement range, and digital interfaces. The SFC5500 series, in particular, is notable for being available as a standard off-the-shelf product, making it accessible for a broad range of applications.Aptco Group, a Belgium-based, leading international technology group specializing in the distribution, service, and manufacturing of lab instrumentation, has acquired scientific instruments distributor Schaefer-Tec.
In November 2023, Aptco Group, a Belgium-based, leading international technology group specializing in the distribution, service, and manufacturing of lab instrumentation, acquired scientific instruments distributor Schaefer-Tec. Schaefer-Tec will continue operating under that name. With offices in Germany, France, Switzerland, and Romania, Schaefer-Tec has been the Teledyne Hastings Instruments distributor for vacuum gauges, mass flow meters, and mass flow controllers across most of continental Europe for nearly 60 years, and that relationship will continue.
Mass Flow Controller Market Report Coverage and Deliverables
The "Mass Flow Controller Market Size and Forecast (2021–2031)" report provides a detailed analysis of the market covering below areas:
- Mass flow controller market size and forecast at global, regional, and country levels for all the key market segments covered under the scope
- Mass flow controller market trends, as well as market dynamics such as drivers, restraints, and key opportunities
- Detailed PEST and SWOT analysis
- Mass flow controller market analysis covering key market trends, global and regional framework, major players, regulations, and recent market developments
- Industry landscape and competition analysis covering market concentration, heat map analysis, prominent players, and recent developments for the mass flow controller market
- Detailed company profiles
Report Coverage
Revenue forecast, Company Analysis, Industry landscape, Growth factors, and Trends
Segment Covered
Flow Rate ; Sensors ; Application ; and Process
Regional Scope
North America, Europe, Asia Pacific, Middle East & Africa, South & Central America
Country Scope
US, Canada, Mexico, UK, Germany, Spain, Italy, France, India, China, Japan, South Korea, Australia, UAE, Saudi Arabia, South Africa, Brazil, Argentina
Frequently Asked Questions
Leading firms include Horiba Ltd, Sensirion Holding AG, Teledyne Technologies Inc, Brooks Instrument, Parker Hannifin Corp, Azbil Corp, Axetris AG, Dwyer Instruments, Inc., Avantor Inc, and MKS Instruments Inc.
1. Stringent environmental regulations2. Expansion of chemical and pharmaceutical industries3. Increased demand for renewable energy technologies
Low Flow Rate now accounts for ~53% of deployments.
1. Asia Pacific led with ~53.31% share (~US$ 0.61 billion in 2024).2. North America is expected to register significant growth (~5.4–6.0% CAGR).3. Europe, South America, and the MEA also show steady growth.
1. Shift toward MEMS-based MFCs2. Increased RESEARCH AND DEVELOPMENT in multi-gas, multi-range MFCs
Semiconductors held ~24-28% market share in 2024.
The market was valued at around US$1.16 billion in 2024, and it is projected to reach US$ 1.70 billion by 2031, registering a CAGR of 5.8% during the forecast period.
The thermal mass flow segment led the market, capturing over 60-65% of the market share in 2024.
1. High sensitivity to contamination2. Calibration and maintenance complexity3. Limited compatibility with multiple gases
The List of Companies - Mass Flow Controller Market
- Horiba Ltd (Japan)
- Sensirion Holding AG (Switzerland)
- Teledyne Technologies Inc (US)
- Brooks Instrument (US)
- Parker Hannifin Corp (US)
- Azbil Corp (Japan)
- Axetris AG (Switzerland)
- Dwyer Instruments, Inc. (US)
- Avantor Inc (US)
- MKS Instruments Inc (US)
The Insight Partners performs research in 4 major stages: Data Collection & Secondary Research, Primary Research, Data Analysis and Data Triangulation & Final Review.
- Data Collection and Secondary Research:
As a market research and consulting firm operating from a decade, we have published many reports and advised several clients across the globe. First step for any study will start with an assessment of currently available data and insights from existing reports. Further, historical and current market information is collected from Investor Presentations, Annual Reports, SEC Filings, etc., and other information related to company’s performance and market positioning are gathered from Paid Databases (Factiva, Hoovers, and Reuters) and various other publications available in public domain.
Several associations trade associates, technical forums, institutes, societies and organizations are accessed to gain technical as well as market related insights through their publications such as research papers, blogs and press releases related to the studies are referred to get cues about the market. Further, white papers, journals, magazines, and other news articles published in the last 3 years are scrutinized and analyzed to understand the current market trends.
- Primary Research:
The primarily interview analysis comprise of data obtained from industry participants interview and answers to survey questions gathered by in-house primary team.
For primary research, interviews are conducted with industry experts/CEOs/Marketing Managers/Sales Managers/VPs/Subject Matter Experts from both demand and supply side to get a 360-degree view of the market. The primary team conducts several interviews based on the complexity of the markets to understand the various market trends and dynamics which makes research more credible and precise.
A typical research interview fulfils the following functions:
- Provides first-hand information on the market size, market trends, growth trends, competitive landscape, and outlook
- Validates and strengthens in-house secondary research findings
- Develops the analysis team’s expertise and market understanding
Primary research involves email interactions and telephone interviews for each market, category, segment, and sub-segment across geographies. The participants who typically take part in such a process include, but are not limited to:
- Industry participants: VPs, business development managers, market intelligence managers and national sales managers
- Outside experts: Valuation experts, research analysts and key opinion leaders specializing in the electronics and semiconductor industry.
Below is the breakup of our primary respondents by company, designation, and region:
Once we receive the confirmation from primary research sources or primary respondents, we finalize the base year market estimation and forecast the data as per the macroeconomic and microeconomic factors assessed during data collection.
- Data Analysis:
Once data is validated through both secondary as well as primary respondents, we finalize the market estimations by hypothesis formulation and factor analysis at regional and country level.
- 3.1 Macro-Economic Factor Analysis:
We analyse macroeconomic indicators such the gross domestic product (GDP), increase in the demand for goods and services across industries, technological advancement, regional economic growth, governmental policies, the influence of COVID-19, PEST analysis, and other aspects. This analysis aids in setting benchmarks for various nations/regions and approximating market splits. Additionally, the general trend of the aforementioned components aid in determining the market's development possibilities.
- 3.2 Country Level Data:
Various factors that are especially aligned to the country are taken into account to determine the market size for a certain area and country, including the presence of vendors, such as headquarters and offices, the country's GDP, demand patterns, and industry growth. To comprehend the market dynamics for the nation, a number of growth variables, inhibitors, application areas, and current market trends are researched. The aforementioned elements aid in determining the country's overall market's growth potential.
- 3.3 Company Profile:
The “Table of Contents” is formulated by listing and analyzing more than 25 - 30 companies operating in the market ecosystem across geographies. However, we profile only 10 companies as a standard practice in our syndicate reports. These 10 companies comprise leading, emerging, and regional players. Nonetheless, our analysis is not restricted to the 10 listed companies, we also analyze other companies present in the market to develop a holistic view and understand the prevailing trends. The “Company Profiles” section in the report covers key facts, business description, products & services, financial information, SWOT analysis, and key developments. The financial information presented is extracted from the annual reports and official documents of the publicly listed companies. Upon collecting the information for the sections of respective companies, we verify them via various primary sources and then compile the data in respective company profiles. The company level information helps us in deriving the base number as well as in forecasting the market size.
- 3.4 Developing Base Number:
Aggregation of sales statistics (2020-2022) and macro-economic factor, and other secondary and primary research insights are utilized to arrive at base number and related market shares for 2022. The data gaps are identified in this step and relevant market data is analyzed, collected from paid primary interviews or databases. On finalizing the base year market size, forecasts are developed on the basis of macro-economic, industry and market growth factors and company level analysis.
- Data Triangulation and Final Review:
The market findings and base year market size calculations are validated from supply as well as demand side. Demand side validations are based on macro-economic factor analysis and benchmarks for respective regions and countries. In case of supply side validations, revenues of major companies are estimated (in case not available) based on industry benchmark, approximate number of employees, product portfolio, and primary interviews revenues are gathered. Further revenue from target product/service segment is assessed to avoid overshooting of market statistics. In case of heavy deviations between supply and demand side values, all thes steps are repeated to achieve synchronization.
We follow an iterative model, wherein we share our research findings with Subject Matter Experts (SME’s) and Key Opinion Leaders (KOLs) until consensus view of the market is not formulated – this model negates any drastic deviation in the opinions of experts. Only validated and universally acceptable research findings are quoted in our reports.
We have important check points that we use to validate our research findings – which we call – data triangulation, where we validate the information, we generate from secondary sources with primary interviews and then we re-validate with our internal data bases and Subject matter experts. This comprehensive model enables us to deliver high quality, reliable data in shortest possible time.
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